Quality CNC Lathe Machine & CNC Milling Machine factory

In the field of machining, the conventional lathe is one of the most basic machine tools in metal processing. Choosing a suitable lathe not only avoids equipment idleness or insufficient performance, but also empowers the production process and enhances product competitiveness. First, what types of lathes are there? 1. Horizontal Lathes (Horizontal Machine Lathes)-Ordinary Horizontal Lathe: The most basic type, used for turning outer diameters, end faces, and grooves (e.g., CA6140).-Saddle Lathe: The bed has a detachable "saddle," allowing for machining larger diameter workpieces.-Precision Lathe: High-precision machining, used for instruments and precision parts. 2. Vertical Lathes (Vertical Machine Lathes)-Single-Column Vertical Lathe: Simple structure, suitable for machining smaller diameters.-Double-Column Vertical Lathe (Gantry Type): High rigidity, used for very large workpieces. 3. Turret Lathes (Hexagonal Lathes) -Horizontal Turret Lathes: Turret arranged horizontally. -Vertical Turret Lathes: Turret arranged vertically, with limited head space. 4. Automatic and Semi-Automatic Lathes -Automatic Lathes: Fully automated (feeding, machining, unloading), such as single-spindle automatic lathes (machining small parts) and multi-spindle automatic lathes (simultaneous multi-process, high efficiency). -Semi-Automatic Lathes: Some operations require manual intervention (e.g., loading and unloading workpieces). 5. CNC Lathes -CNC Horizontal Lathes: High versatility -CNC Vertical Lathes: Suitable for large workpieces How to Choose the Right Lathe? Turret Turning Centers: Equipped with a powered turret, capable of milling and drilling (milling-turning composite) Machining Accuracy Requirements: For parts requiring high-precision machining, CNC lathes are preferred due to their servo systems and digital control, which enable high-precision control. For ordinary mechanical parts, conventional lathes are sufficient and offer better cost-effectiveness. Part Size and Weight: For machining small to medium-sized parts, benchtop or small horizontal lathes are suitable, offering a small footprint and flexible operation. For parts with large diameters and weights... For heavier parts, heavy-duty lathes are required, with thickened beds and high-strength spindles to ensure machining stability. Part structure and material: For rotating parts such as shafts and sleeves, horizontal lathes are the standard choice. For irregularly shaped rotating parts or complex curved surfaces (such as cams and screws), CNC turning centers supporting multi-axis machining are recommended. For machining ordinary carbon steel and cast iron, the rigid structure of a standard lathe is sufficient. However, for machining difficult-to-machine materials such as stainless steel and titanium alloys, a high-power spindle and a rigid tool post CNC lathe, along with specialized tools, is necessary to improve cutting efficiency. In short, choosing the right lathe involves a closed-loop consideration of "part requirements - capacity planning - equipment performance - operating costs," avoiding blindly pursuing high-end configurations while also addressing core performance weaknesses, thus ensuring both parts machining quality and production efficiency.

Band saws come in various types. Based on different classification standards,Zaozhuang No.1 Machinery they can be divided into the following categories: -By saw blade feed direction: Horizontal (horizontal feed), vertical (vertical feed), and swing (oscillating feed around a fulcrum). -By saw type: Mainly vertical and horizontal. In a vertical band saw, the saw frame is vertically set, and the workpiece moves during cutting. In a horizontal band saw, the saw frame is horizontal or inclined, swinging along a vertical direction or around a fulcrum. -By automation program: Manual (semi-automatic, manual feeding) and fully automatic (automatic feeding, automatic cutting) types. -By sawing angle requirements: Zaozhuang No.1 Machinery Angle saws (90 degrees, 45 degrees) and no-angle (90-degree vertical cutting). These are the main classifications of band saws. Different band saws are suitable for different processing occasions and materials.Zaozhuang No.1 Machinery When selecting a band saw, it is necessary to determine the appropriate type based on specific processing requirements and workpiece characteristics.

Why is the 4H series considered the most cost-effective machine? First, let's look at its features and functions. The 4H series offers a wide range of applications, not limited to milling, boring, drilling, and tapping. The worktable can move along the X, Y, and Z axes, and the milling head, which can rotate along these three axes, enhances machine performance. This allows the machine to process any flat or formed surface at any angle. This series is suitable for businesses and repair shops, and is particularly well-suited for the manufacture of tools, fixtures, and molds. Not only that,This series is of high flexibility with the milling head swiveled 360 ° in the X direction, rotated ± 90 ° in the Y direction and rotated ± 45 °in the Z direction. Therefore, the processing part is allowed to be in even larger size than the work surface. The milling head was imported from Taiwan. The milling head has a great advantage in spindle speed and speed range, which allows the cutter tool to work efficiently and accurately. The spindle sleeve can automatic feed and stop. The milling head is equipped with overload protection devices and devices to guarantee accurate positioning of the cutter and a certain depth of cut. The table and knee are equipped with centralized lubrication system. The machine is equipped with a hand pressure pump to lubricate the guideway, leadscrew and nut. The machine tool feed can be manually or motorized. Motorized feed can be achieved by installing an automatic feeder. The automatic feeder can be provided as required. With such a comprehensive set of features, the 4H series machine tools are designed to meet the diverse and precise machining needs of various industries.

Machine Tool Introduction: Milling machines are widely used. They can process flat surfaces, grooves, toothed parts, spiral surfaces, and various curved surfaces. They can also be used for machining rotating surfaces, internal holes, and cutting.   Main performance characteristics of machine tools: The milling machine's main components, including the base, body, worktable, center slide, and lift slide, are all cast from high-strength materials and artificially aged to ensure long-term stability. The vertical milling head can be adjusted ±45° clockwise and counterclockwise within the vertical plane. The spindle sleeve can be manually fine-fed and equipped with a limiter, expanding the machine's processing range and ensuring convenient and accurate machining. The machine's spindle bearings utilize tapered roller bearings, providing excellent system rigidity and strong load capacity. The spindle also utilizes dynamic braking, delivering high braking torque and enabling quick and reliable stopping. A manual lubrication device provides forced lubrication of the lead screw and guide rails, reducing wear, ensuring efficient operation, and making lubrication more convenient. In conclusion, vertical milling machines stand out due to their remarkable processing capacity, stable performance, and a host of well - designed features. They are truly indispensable tools in the field of machining, driving efficiency and precision to new heights.

In the golden autumn of October, as the nation celebrates, NO.1 MACHINERY is launching a special "National Day Gift" promotion, offering truly exceptional value on machining centers! During this promotion, the VMC855 vertical machining center is now available for a shocking price of $18,800. Equipped with a GSK CNC system, a BT40 spindle, high-quality Yunnan castings, and a 24-tool tool changer, it boasts powerful and stable performance. Its superior configuration ensures robust machining capabilities, making it an excellent choice for boosting your efficiency! Consult us now to enjoy exclusive National Day offers!

When a German industrial machinery parts manufacturer specializing in gearboxes and heavy structural components faced the challenges of outdated traditional machining equipment and production capacity bottlenecks, the XA5040 vertical milling machine, with its robust performance and adaptability, successfully became the company's first choice, demonstrating its outstanding capabilities in heavy-duty machining scenarios. This German manufacturer has been deeply involved in the industrial machinery field for many years. Its gearboxes are widely used in core areas such as engineering machinery and energy equipment, and its heavy structural components have extremely high requirements for machining accuracy, rigidity, and consistency. Previously, the company relied on traditional machining equipment that had been in service for many years. This equipment not only lacked rigidity, making it difficult to withstand the cutting loads of heavy workpieces, leading to vibration and displacement problems during machining, affecting the dimensional accuracy of parts; but also had limited spindle power and a narrow speed adjustment range, making it unable to adapt to the cutting requirements of different materials, resulting in low machining efficiency and excessively long production cycles for single batches of parts, severely restricting the company's order delivery capabilities and market competitiveness. Finding a machining machine that could balance rigidity, efficiency, and stability became the key to breaking through the company's development bottlenecks. After in-depth communication with the client regarding their needs and a comprehensive analysis of their machining scenarios, we recommended the XA5040 vertical milling machine—a high-performance machine designed specifically for heavy-duty machining. From its core performance to its detailed design, it precisely matches the stringent standards of our German client. Superior rigidity, laying a solid foundation for heavy-duty machining: The XA5040 vertical milling machine's lifting slide utilizes an integral cast iron bed structure, which undergoes aging treatment to eliminate internal stress, ensuring the machine tool remains undeformed and vibration-free during long-term heavy-duty cutting operations. Its guideways undergo high-frequency quenching and precision grinding, combined with a heavy-duty slide design, providing a load-bearing capacity far exceeding that of ordinary milling machines. Even when dealing with large, heavy gearbox housings and heavy structural components, it maintains stable and reliable machining processes. High-efficiency cutting, breaking through production capacity constraints: Addressing the pain point of slow processing speeds, the XA5040 is equipped with a high-power spindle motor, delivering strong torque. Combined with a wide-range speed adjustment function, the speed can be flexibly adjusted according to the material being machined, tool type, and cutting process, achieving seamless switching from low-speed heavy-duty roughing to high-speed finishing. Whether it's deep cavity milling of high-strength steel or surface machining of cast iron parts, it fully utilizes tool cutting efficiency, significantly reducing single-piece machining time. Stable and reliable, meeting German quality standards: Durability and stability are core concerns for German companies. The XA5040's electrical control box integrates internationally renowned brand electrical components, with standardized circuit design and strong anti-interference capabilities, ensuring the stability of long-term continuous machine operation. A comprehensive automatic lubrication system provides timed and quantitative lubrication to key moving parts such as guideways and lead screws, reducing wear and extending equipment lifespan. Furthermore, a digital display device can be added according to customer needs, intuitively displaying key parameters such as spindle speed and feed rate, facilitating precise control of the machining process by operators and further improving machining consistency. From initial needs assessment and factory commissioning to subsequent technical support, we provide professional services throughout the entire process, ensuring the XA5040 vertical milling machine quickly integrates into your production workflow. Choosing the XA5040 is not just choosing a high-performance vertical milling machine, but also choosing a reliable machining partner to help your company steadily advance in the competitive high-end manufacturing industry.

One of our Mexican clients, a supplier of mechanical parts, needed to machine precision threaded holes and irregularly shaped heat sinks. Traditional machining equipment required multiple clamping operations, which was not only inefficient but also difficult to guarantee positional accuracy. After the client put our machine into use, the results far exceeded expectations, bringing tangible changes to their workshop. Precision increased, and hassles decreased: Through the linkage of the milling and turning center with the power turret, threads, end faces, and heat sinks could be machined in a single operation, eliminating the need to transfer parts between different machines. Speed ​​increased, and costs decreased: The streamlined machining process significantly reduced processing time and improved production efficiency when handling urgent orders. A stronger reputation and increased confidence: According to the client, the stable and efficient production capacity not only solidified existing clients but also attracted new overseas clients specializing in high-end customization. Today, this machine tool has become the "ace" of the workshop, and the client has continued to purchase more machines to meet their needs.

One of our Russian customers needed a lathe. After understanding their production needs, we recommended the CK6140 CNC lathe. This machine features a flat bed structure made of high-quality cast iron, with an upper width of 360mm. The guideways are hardened, ground, and laminated, ensuring excellent wear resistance and precision retention. The spindle structure utilizes a typical two-point support structure at the front and rear ends, resulting in high rigidity. High-precision, spindle-specific bearings ensure high rotational accuracy. The main drive utilizes variable frequency speed regulation. The main drive gear pairs are hardened and ground, and all transmission pairs and rolling bearings are lubricated with high-pressure oil, ensuring excellent high-speed and low-temperature rise performance. The spindle box design incorporates heat dissipation and vibration damping mechanisms, resulting in low noise and high transmission accuracy. Both the transverse (X-axis) and longitudinal (Z-axis) feed motions are driven by servo motors using precision ball screws for rapid traverse and feed. The spindle motor has a power of 5.5 kW. The main drive system has been meticulously optimized and features high transmission accuracy, excellent power-torque characteristics, high speed, smooth transmission, and a compact structure. This machine has been highly praised by our customer, who has signed a long-term cooperation agreement with us.

Our client, a Peruvian manufacturer specializing in construction equipment components, was facing two key challenges: stagnant production efficiency and rising operating costs. With surging local demand, they urgently needed a machining solution that balanced robust performance, high precision, and automated operation to handle a wide range of workloads involving stainless steel and alloy castings. After thoroughly analyzing their product pain points and technical requirements, we identified our VMC850 four-axis machining center as the optimal solution. This machine accommodates machining requirements from roughing to finishing, performing multiple operations such as milling, drilling, tapping, and boring. Its reinforced frame structure ensures stable operation even under high-load cutting conditions, while its advanced four-axis machining directly addresses the client's need for flexible, efficient, and small- to medium-volume part production. Since integrating the VMC850 into their production line, the client has witnessed significant transformational results and improved efficiency. The VMC850 has strengthened their competitive advantage in Peru's growing market and achieved a strong return on investment. We are committed to supporting more manufacturers in expanding their production capabilities and achieving sustainable growth through advanced machining technologies.

Our Cairo, Egypt, client, a leading supplier of oil valve components, faced a daunting challenge: they needed to precision-machine a batch of special valve cores with complex elliptical contours and irregular surfaces. Traditional three-axis equipment was unable to meet these shape and accuracy requirements. The client specifically requested a high-performance fourth-axis. We recommended the TCK56Y slant-bed CNC lathe (with powered turret) and integrated high-precision fourth-axis, creating a highly efficient turn-milling solution. The results far exceeded expectations: Complex Machining in One Go: Through precise interpolation between the turning spindle and fourth-axis, we achieved high-precision machining of complex elliptical and irregular contours in one go, eliminating the need for secondary clamping. Both Precision and Efficiency Improvements: Accumulated errors caused by multiple positioning steps were completely eliminated, significantly improving product yields. The integrated machining process also boosted production efficiency by 40%. Winning a Key Order: Thanks to the stable, high-quality products produced by the TCK56Y, the client successfully secured a long-term, stable international order. This TCK56Y has become the core equipment for the customer's technology upgrade, helping it gain a favorable position in the field of high-end manufacturing.